AOI detection for chip resistance capacitance/LED/SOP TO/QFN/QFP/BGA series products

Model:GR-600

AOI adopts a self-developed image processing system, unique color extraction and feature analysis methods, which can cope with lead and lead-free processes, and even has good detection effects on DIP segments and red glue processes.


Product Detail

Product Tags

Product features

1.Precise fast detection speed;

2.Intelligent high digital CCD camera,the image quality is stable and reliable;

3.Easy.Flexible.Quick programming and debugging;

4.Automatic recognition and A/B surface MARK;

5.Camera barcode identification system;

6.CAD data import automatic search component libraries;

7.Automatic positioning system,greatly improving programming speed;

8.Muti_function SPC statistical system;

AOI Machine application items

acsdv (1)
acsdv (2)
SMT resistive capacitance series

 acsdv (3)

Lamp bead series

 acsdv (4)

SOP TO series

 acsdv (5)

QFN series

 acsdv (6)

QFP series acsdv (7)
BGA series  acsdv (8)

Functional Specifications

Applicable process After SMT solder paste printing, OR (wave soldering) before and after reflow soldering
  

Test method

color image learning, statistical analysis, automatic character recognition (OCR), color distance analysis, IC bridging analysis, black and white ratio analysis, brightness analysis, similarity analysis
Image pickup system Color 3CCD intelligent digital camera
Resolution 20μm,15μm,10μm
Illuminating system Circular tower shaped high brightness three color LED lighting
Programming method Quick manual programming, automatic retrieval of CAD coordinates for component library import
Inspection Items Solder Paste Printing: Yes, No, Skew, Less Tin, More Tin, Short Circuit, Pollution;Solder joint inspection: excessive or insufficient tin, tin connection, tin beads, copper foil contamination, wave soldering plug-in solder joint inspection
Minimum component test 01005chip,0.25pitchICOR (0603chip,0.5pitchIC)
SPC statistical system Record test data for statistical analysis, view production quality in Excel output format
Barcode system Camera automatic recognition
Operating system Windows XP,Windows 7
Remote control Using network remote operation for easy and fast program modification and troubleshooting
Test results Display the specific position of NG through a 22 inch LCD display

Mechanical system parameters

PCB size 25×25mm~500×400mm
PCB thickness 0.3~6mm
PCB bending <3mm
PCB Height Above≤40mm,Below≤100mm
PCB Fixed way Compaction and
open automatic fixtures
X/Y drive system AC servo motor drive
 and screw
Positioning accuracy <10μm
Power Supply AC 22OV±10%  50/60Hz  1KW
Environment temperature 10~40℃
Environment humidity 10~80%RH
Weight 500KG
Dimension 1100×935×1380mm

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