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AOI Automatic Inspection Equipment In-Line AOI detector GR-2500X

AOI device advantages:

Fast speed, at least 1.5 times faster than existing equipment in the market;

The detection rate is high, with an average of 99.9%;

Less misjudgment;

Reduce labor cost, significantly increase production capacity and profits;

Improve quality, reduce unstable personnel replacement efficiency and waste of training time, and greatly enhance quality;

Operation analysis, automatically generating defect analysis tables, facilitating tracking and problem finding.


Product Detail

Product Tags

Defective soldering inspection

 fgbf

 asva (1)

asva (2)

asva (3)

OK

NG(tin insufficiency)

OK

NG(tin insufficiency)

 asva (5)

asva (3)

asva (7)

asva (8)

OK

NG( tin hole)

OK

NG( tin hole)

asva (9)

asva (10)

asva (11)

asva (12)

OK

NG(leak soldering)

OK

NG(leak soldering)

 asva (13)

asva (14)

asva (15)

asva (16)

OK

NG(tin connection)

OK

NG(tin connection)

asva (19)

asva (20)

asva (17)

asva (18)

OK

NG(false solder)

OK

NG(false solder)

Function Specification

Applicable process After wave soldering
  

Test method

color image learning, statistical analysis, automatic character recognition (OCR), color distance analysis, IC bridging analysis, black and white ratio analysis, brightness analysis, similarity analysis
Camera system German BASLER 5-megapixel color intelligent digital camera
Resolution 20μm,15μm,10μm
Programming method Quick manual programming and component library import
Inspection Items Component inspection: defects such as missing parts, deviation, skewness, erected monument, flipped parts, incorrect parts, damage, foreign objects, etc;Solder joint inspection: abnormalities such as excessive or insufficient tin, solder joints, solder beads, solder holes, solder joints, and copper foil contamination
Operating system Windows XP,Windows 7
Test results Display the specific position of NG through a 22 inch LCD display
Offline programming system supports importing CAD and Gerber files
SPC system Chart the top 10 types of defects and present them in a graphical format
MES system Production Information Management System (optional)
Remote management system Real time debugging through the network, remote viewing, and remote control of operating devices (optional)
Barcode recognition system Support reading of PCBA front and back barcodes and QR codes

Mechanical system parameters

PCB size 80×80mm~380×400mm  &80x80mm~500x400mm
PCB thickness 0.5~5.0mm
PCB bending <3mm
PCB Height Above≤60mm,Below≤40mm
PCB Fixed way Rail transmission, photoelectric induction + mechanical positioning
X/Y Drive system AC servo motor drive
 and screw
Positioning accuracy <10μm
Power Supply AC 22OV±10%  50/60Hz  1KW
Weight 900KG
Dimension 1100×935×1380mm

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